Specializing in complex injection molds & precision machined parts - Linus Tooling Inc.
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Medical Injection Molds
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Precision CNC Machining Services
Electrical Discharge Machining Services (EDM)
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Primary Services & Capabilities:
Molds
Injection Molds
Plastic Molds
Molds in Aluminum Molds in Steel
Plastic Injection Molds
Prototype Molds
Molding Components
Mold Design
Mold Repair Services
Die Sinking & Engraving Services
Extrusion Dies
Electrical Discharge Machining (EDM)
Tool Fixtures
Surface Grinding
Drilling, Milling Jigs & Fixtures
CNC Machining
Medical Machining
Precision Machining
Precision Milling
Machined Plastics
Tools & Dies
Precision Turning Services
Metal Turnings
Wire EDM Services


Precision CNC Machining Services

The company occupies a modern, one-story, air conditioned building with 5,000 square feet of design, manufacturing and office space. From its inception, Linus Tooling has been dedicated to the design and fabrication of injection molds and precision-machined parts.

 

CNC MACHINING CENTERS:
1-Mazak Vertical Machining Center
Model #VTC20B
Table Size: 57.5” x 20.1”
Strokes X axis 44”, Y axis 20”, Z axis 20”
Spindle 15HP, 7000RPM
Controller: Mazatrol M-Plus Conversational with EIA/ISO capabilities
24 Position ATC

1-Mazak Vertical Machining Center
(NEXUS 410-A)
Controller: Fusion 640M
Table size: 30 x 16
Strokes X axis 22”, Y axis 16”, Z axis 20”
Spindle: 25 HP, 12000 RPM
30 position tool changer
Machine is equipped with high speed, 3D milling

Mazak Vertical Machining Center
Model: NEXUS VCN510C
Table size: 57.5” x 20.1”
Strokes: X axis 44”, Y axis 20” , Z axis 20”
Spindle Speed: 12,000 RPM, 25 HP
Controller: Mazatrol 640M with high speed, 3D machining options30 position ATC

CNC 2 AXIS TURNING CENTER:
1-Maxak Quick Turn 250 HP CNC Lathe with Mazak
Short Bar Barfeeder
Controller: Mazatrol Fusion 640T
Spindle Bore: 3.15” Diameter
Swing: 23.6” Diameter
Cutting Capacity: 15.7” max cutting diameter x 19.7” in length
Spindle Speed: 40-4000 RPM and 20 HP
Maximum Barfeed Diameter: 2.75”
Chuck: 10” Kitagowa 3 jaw hydraulic chuck
Collet Chuck: ATS 25C Collet Chuck, cap. .25” to 2.625”

CNC 4 AXIS RAM EDM:
1-Makino 4 axis CNC EDM with 16 position ATC

Power Supply: 60 amp
3R Combi Chuck with integrated  C axis
Travels: X axis 11.8”, Y axis 10.7”, Z axis 9.8”
Tank Size: 25” x 17”  x 12”

 

Facilities List

 

CNC MACHINING CENTER
Mazak Vertical Machining Center Model # VTC20B
Table Size: 57.5” X 20.1
Strokes: X axis — 44”, Y-axis — 20”, Z-axis — 20”
Spindle: 15 HP, 7000 RPM
Controller: Mazatrol M —Plus Conversational with EIA/ISO capabilities
24 Position ATC


CNC MACHINING CENTER (NEW)
Mazak Nexus 410A
Table: 30.00 X 16.00
Stoke: X- 22.0, Y- 16.00, Z- 20.00
Spindle: 25 HP — 12,000 RPM
Controller: 640 M Fusion
30 Position Tool Changer

Mazak Vertical Machining Center
Model: NEXUS VCN510C
Table size: 57.5” x 20.1”
Strokes: X axis 44”, Y axis 20” , Z axis 20”
Spindle Speed: 12,000 RPM, 25 HP
Controller: Mazatrol 640M with high speed, 3D machining options30 position ATC

CNC 2 ACIS TURNING CENTER
Mazak Quick Turn 250 HP CNC Lathe With Mazak Short Bar Barfeeder
Controller: Mazatrol Fusion 640 T
Spindle Bore: 3.15” Diameter, Swing 23.6 Diameter
Cutting Capacity: 15.7 max cutting diameter x 19.7 in length
Spindle Speed: 40-4000 RPM and 20 HP
Maximum Barfeed Diameter: 2.75”
Minimum Barfeed Diameter: .250”
Chuck: 10” Kitagowa 3 jaw hydraulic chuck
Collect Chuck: ATS 25C Collet Chuck, cap. .25” to 2.625”

CNC 4 AXIS RAM EDM
Makino 4 axis CNC EDM with 16 position ATC
Power Supply: 60 amp
3R Combi Chuck with integrated C axis
Travels: X Axis — 11.8”, Y axis — 10.7”, Z axis — 9.8”
Tank Size: 25” X 17” X 12”

FANUC ALHJA OiA-S/AWR 10” Wire EDM
X Axis 12.6
Y Axis 8.7
Z Axis 10.0
UV Axes Travel +/- 2.364
Taper Angle +/- 15 degrees @ 7.98
+/- 30 degrees @ 3.26
+/- 45 degrees @ 1.93
Wire Diameter .004 to .012
Heidenhain linear glass scales
Resolution of .000004”
Automatic wire feed system (21 sec. spark to spark)
JIG BORER
Moore # B-18 Jig Borer with .00005 DRO
Table Size: X axis 18” x Y axis 11”

Lathe
1-Lehigh 1640 Manual Lathe

CUTTING MACHINES
1-Grob Vertical Band Saw Model # 4V-18
1-Victor Horizontal Band Saw
MISCELLANEOUS GRINDERS
1-Scripta Tool Grinder
1-Delta 8” Pedestal Tool and Cutter Grinder
1-Delta Bench Grinder
1-Black Diamond Drill Grinder
OPTICAL COMPARATOR
1-Nikon 14” Optical Comparator with surface illumination
CAD/CAM SYSTEM

SOLID WORKS Office Professional 2006
Mastercam Solids Version 9.1
Autocad Version 2002/Mechincal 6
Mastercam Design Version 9.0
Mastercam Mill Level 3 Version
Mastercam 4 Wire EDM Version 9.0

GRINDERS
1-Regent 3 axis automatic wet grinder
Table Size 16” x 32”
Under wheel height: 18”
2 axis dro with .00005” incremental downfeed
Okamoto 3 axis automatic wet grinder
Table Size: 12” x 24”
Under wheel height: 14”
.0001 incremental downfeed
Mitsui handfeed surface grinders
model #612
1- Mitsui handfeed surface grinders
model #618
1-Okamoto handfeed surface grinder
model #612 with .00005 downfeed

MILLING MACHINES
2- Acer 3 HP Milling machines with Mitutoyo .0002” DRO
ELECTRICAL DISCHARGE MACHINE
1- Pacific Controls Model # 30
with .00002” DRO

Power Supply: 30 amp
Travels: X axis 8”, Y axis 6”
Pacific Controls Model # 30 with .00005” DRO

WIRE EDM MACHINE
Fanuc Wire EDM model OiAS/AWF
Control: Fanuc FS 18i-W
Travel: Z-axis 12.6, Y-axis 8.7”, Z-axis 10.0”
Taper Angle: +/-30 degrees
Wire size: minimum .004”, maximum .013”
Heidenhain Linear Glass Scales .000004” Resolution

 

 
Contact Linus Tooling | 447 Veit Road | Huntingdon Valley, PA 19006 | Toll Free: 888-569-1528 | Phone: 215-364-0944 | Fax: 215-364-8383